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Project Reference
The Challenge
As part of expansion and refurbishment works at a water treatment plant in Seremban, the client required multiple openings and penetrations across tanks, walls, and slabs. The client also needed a huge number of angled coring which requires accuracy. Given the operational sensitivity of the facility, all works had to be completed with precision, speed, and minimal disruption to the structure.
Our Approach & Result
Our team deployed a combination of diamond coring, stitch coring, and concrete cutting with diamond wire saw and diamond wall saw to execute the works. In total, the project involved:
- Over 300 angled cores on filter tanks
- More than 20 service openings through concrete walls and tanks for access
- Multiple RC wall corings for service penetrations
- Around 20 stitch cores for wall openings
- Precision gutter cutting across wall and slab sections
Despite the varied scope, all works were delivered on schedule, with clean finishes and accurate alignment across every opening.
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Concrete cutting in active facilities like water treatment plants demands a balance of speed, safety, and precision. In Seremban, our client required a wide scope of works from small-diameter coring in filter tanks to large structural openings in reinforced walls and slabs.
We began with angle coring on filter tanks, executing hundreds of small-diameter holes and service openings with precision. For reinforced concrete walls, we performed a series of diamond coring works up to 200mm thick, followed by heavy cutting works through 450mm of concrete.
The scope also included stitch coring for larger wall openings, gutter cutting in both wall and slab sections, as well as slab and wall openings ranging up to 3m² in size.
By combining advanced diamond coring and sawing equipment with our experienced operators, we delivered all works safely, on time, and to exact specifications. The result was a successful project that provided the client with the required access and service openings while maintaining the integrity of the plant’s structure.